Wednesday, March 27, 2013

Building a Zip Line



I’ve always wanted to build a treehouse and a zipline. I don't have a perfect spot for a treehouse, so for Christmas this year I decided to build a zip line for the kids (and me!)
 
The first thing I wanted to do is figure out what size cable I need.

There is all kinds of information out there (mostly commercial links to purchase equipment) but one thing that is absent is clear data on what type (size) of cable can be used for a specific length of zip line. Everybody wants to sell you trollies, ropes and hardware, but no one wants to take ownership of actual cable specifications. Moreover, many steel cables for sale don’t specify breaking strength or full ratings. You have to operate on a few assumptions and do your own math.

I found two suitable trees about 170 feet apart and cleared some brush for clearance.

Here are a couple of formulas I found online after quite a bit of searching. One takes into account the length of the cable. I’m guestimating a sag of 15 degrees, or 10 foot sag, and the rider plus cable is 250 lbs.
Here are the 2 formulas I found. They both result in similar tension, so I believe I’m in the ballpark.
Tension=(Weight of cable, trolley and passenger x Length of cable in feet) / (8 x Sag of cable in feet)
=(250*170)/(8X10)
=42500/80
=531 lbs

And another formula
T=(Mg)/(2sin(θ)) where Mg is the total weight of rider + cable.
=250/(2sin15 degrees)
=250/.5176
=482 lbs

1/4" Cable

Pully
 


Cable Grip (for pulling the cable, you don't HAVE to have this but it makes it a LOT easier)

Cable Winch
Some Clamps.




 
Here is River giving it a go.

Using the winch and cable grabber.


I had to build a little platform at the top to get enough drop.

Some friends trying it out.